BAR CHAMP

The Bar Champ is a manual bar PRECISION CHAMFERING MACHINE used to chamfer bars for many different applications. The rugged heavy duty proven design uses 2" thick steel plates to ensure chatter-free operation. From light de-bur chamfers to heavy cuts on hard materials, the Bar Champ just works!

JF Berns Bar Champ Chamfering Machine

  • No hydraulics!
  • No change parts!
  • Holds concentricity when diameter vary!
  • Extremely fast changeovers!

Features

  • Chamfer, Turn, Face, Center Drill tooling available
  • No change parts
  • Self-centering chuck holds concentricty on diameter variations
  • Chamfer head rotates so bar remains stationary
  • Economical
  • Heavy duty, proven design
  • Round, hex, square bar stock
  • Up to 4.5" diameter bars
  • Uses standard 8-sided carbide inserts
  • Removable chip pan
  • Very low maintenance
  • Special tooling available
  • Designed & manufactured in USA

Standard Equipment

  • Standard chamfer head
  • 5069-30 Chamfer Tool - 30 degree
  • 3-Jaw chuck
  • 2HP, 3 phase motor
  • Single speed positive drive gear box (no belts) - variable speed optional
  • 350 RPM chamfer and turns bar diameters 0.25" to 4.5" diameter
  • 230/460VAC, 3 phase motor switch
  • Adjustable bar and travel stops for consistent, repeatable chamfers
  • Ball bearing ways
  • Removable chip pan
  • Bar support stand
MODEL HP RPM Bar Capacity  Bar
Height
Machine Weight
Lbs
Round Hex Square Width Length
76JB3 2 350 3" 2.625" 2" 41" 18" 40" 480
108JB3 2 350 4.25" 3.62" 3" 41" 18"
40"
530

Shapes

  • Round
  • Hex
  • Square
 

Materials

  • Steel
  • Stainless Steel
  • Titanium
  • Inconel
 

  • Aluminum
  • Brass
  • Bronze
  • Chrome 

Barfeeder Application

In order to be able to run the largest bar stock diameter with a barfeeder that uses a collet style pusher, the bar must be turned down. The Bar Champ with the T5279-1.000 Turn and Chamfer tool is the answer.

Chamfering the front of the bar with a 30 degree chamfer will also help ensure that the bar loads properly.

Other Applications

Weld Prep - Put a consistent chamfer on parts to be welded to allow the weld to penetrate and lay flat on the part.

Debur - Instead of using a hand grinder to debur your bar, put a concentric consistent chamfer on them. A safer and better way to remove the burrs and sharp edges.

Machining - Machine a chamfer, turn and chamfer or face faster than loading the bar into a standard lathe. No need for expensive supports since the bar does not rotate.

Part Number Description
JB3-AOC-01 Air Operated Chucking.  Includes Actuators, valves and bracket.
JB3-VFD-01
Variable Speed, AC inverter, 58-700 RPM chamfer head speeds, for deep chamfers on difficult to machine materials
JB3-COD-01
Cutting Oil Drip System, for deep chamfers on difficult to machine materials.  Will also increase tool life.
CHF-SSA-001
Square Stock Adapter, for up to 2" square stock.  One required per each stock size.  Exact stock size must be specified.
CHF-BSS-01
Bar Support Stand.  2,000 Lb. capacity.  Note that one is incuded with the Bar Champ.
T5279-1.00
Turn and Chamfer Toolholder.  Includes two triangular carbide inserts, 1" turn depth.
5069
30-Degree Chamfer Tool.  Includes standard 3/4" carbide insert. Note that one is included with the Bar Champ.
5069-1
45-Degree Chamfer Tool.  Includes standard 3/4" carbide insert. 

CLICK HERE  to see some examples of bars chamfered/turned/faced/center drilled with our products.

"The Chamfer Machine is working like a Champ! We are now looking for another machine for our Connecticut plant."

- Jim Doolittle Jr.
Accro Met Inc. / North Carolina
 
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JF Berns Bar Champ Chamfering Machine

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ABOUT JF BERNS

The J.F. Berns Company manufactures high quality CNC Lathe and Bar Feeding accessories to increase your machining productivity.  Products include spindle liners, bar chamfering machines, bar supports, spindle stops, draw tubes, draw bars, spindle extensions and special loaders and unloaders.

 

WHAT OUR CLIENTS SAY



 
I have been using JF Berns Liners for years. Great Service and Great Products....Keep it up !!!

Bob Annati / Lindgren-Pitman, Inc.

 
 

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NOTE:
that all the information does not have to be filled in to get a quote. However, the more complete the form is, the better we can service your request and process your order from this quote.
 
 
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CONTACT INFO

JF Berns Company, Inc.
11115 Ashburn Rd.
Cincinnati, OH 45240
  513-851-4600
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