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Chamfer Headchamfered, turned and faced barsAuto Champ - The Auto Champ is a semi-automatic bar chamfering machine. Just set it up for the desired size and push the bar to the stock stop.  The bar is detected, clamped, chamfered and released automatically!

Features

  • Chamfer, Turn, Face, Center Drill Tooling Available
  • Economical
  • Heavy duty, proven design
  • Round, Hex, Square bar stock
  • Up to 3" diameter bars
  • Uses standard 8-sided carbide inserts
  • Removable chip pan
  • Very low maintenance
  • Special tooling can be designed
  • Designed & Manufactured in USA

 

Auto Champ Chamfering Machine

Click Here to watch a video of the Auto Champ in Action!

Standard Equipment

  • Standard cutter head
  • 30 degree Chamfer tool with 3/4" square 8 sided carbide insert
  • 3-Jaw Chuck, Chuck and bar remain stationary, the cutter revolves around the bar
  • Single speed positive drive gear box (no belts) - variable speed optional.
  • 350 RPM chamfers bar diameters up to 3"
  • 230/460 volt, 3 phase, 60 Hz motor switch
  • Adjustable bar and travel stops for consistent, repeatable chamfers
  • Ball bearing ways
  • Removable chip pan
  • Bar support stand
  • Operator station with message display

Auto Champ Chamfering Machine

Chamfer Time:

The chamfer cycle time depends upon the material and depth of cut.  For an example, chamfering a 3/8" deep 30 degree chamfer on a cold rolled mild steel bar that is 1.5" in diameter takes only 5 seconds!

 

Chamfering Tooling

Automation Includes:
  • Air Operated Chuck
  • Automatic Stop Arm for repeatable stop and bar detection
  • Chamfer head feed cylinder and speed control device
  • PLC controlled with operator station that includes message display
  • Safety switched guarding for safe operation

Operator station

Operator Station:
  • 2 line message display
  • Part counter
  • Auto & Jog mode selectable
  • All faults latched and message displayed
  • Operational messages while machine is running

 

Model

HP

RPM

Bar Capacity

Bar

Height

Machine WT

lbs.

Round Hex Square Width Length
76-JB-3A 2 360 3" 2.625" 2" 41" 18" 40" 660
 

Optional Equipment

  • Variable speed (AC Inverter) 100 RPM to 750 RPM
  • Mist spray coolant system
  • Cutting oil drip system for harder materials
  • Square stock adapters
  • Special voltage motors
  • Chip chute
  • Extra bar support stands
  • Turn and chamfer tool for straight turns - mounts in standard chamfer head
  • Special tooling (different angles, different lengths)
  • Center drill and facing head
  • HSS facing cutters for center drill and facing head
  • HSS 30 degree chamfer cutter for center drill and facing head

 

 
The J.F. Berns Company Advantage: 
  • We have manufactured over 1,000 Bar Champs since 1983
  • The Cutter revolves around the bar allowing any length bar to be chamfered
  • Minimal maintenance required
  • Quick delivery
  • Attractive pricing
  • No charge for test cutting special material and testing special applications
  • Designed & Manufactured in the USA

For answers to questions and more information on chamfering equipment, call 513-851-4600 and ask for Rob Elmlinger.

 

 

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 JF Berns Company, Inc.
11115 Ashburn Rd., Cincinnati, OH 45240
Ph: 513-851-4600, Fax: 513-851-4666